Filter Systems

DFX Series Scraping Self-cleaning Filter




Introduction

DFX series self-cleaning filter , is the high efficiency self-cleaning filter independently developed by LIVIC. Removing the impurities particles on the filter element outside by mechanical scraping, it continuously filters on-line.DFX filter is designed for fine and accurate filtration ranging from 50-500micron. It can avoid extruding and breaking the impurities and is capable of the filtration for water and liquids of viscosity up to 800000cps. DFX filter is designed and manufactured per LIVIC’s high performance, high quality and high reliability standard. It is a world-class quality filter.

The conventional filters get clogged frequently when filtering the viscous liquid and removing the soft impurities. The customers have to select larger filters and clean the filter manually and frequently, which means expensive investment, hard work, valuable liquid loss. DFX filter solves these kinds of problems by its advanced self-cleaning. It always keeps the filter element clean, discharges waste liquid with high impurity concentration, reduces the liquid loss. When filtering the viscous liquids such as dirty water, adhesives, resins, polymers and oil, DFX filter works more efficiently. DFX filter is taking place fo vibrating screen, bag filter, basket filter and some kind of back-flushing filter by its technical advantages and low running cost.


Working Principle

The liquid enters the filter from the inlet(1), flows through the filter element(6) from outside to inside. The filter element bottom is connected to the outlet(2), through which the liquid flows out. After the filter element captures the impurities, the cleaning action is triggered by the preset time or differential pressure value. The gear motor(4) drives the scraping blades(7) to rotate and remove the impurities on the filter element outside surface. The impurities moves off along the blades and falls down to the filter bottom. The rotating plates push the gravity impurities into the collection chamber(5). The impurities are collected at the filter bottom and in the collection chamber. The discharging valve opens per the preset time and purges the waste liquid with high impurity concentration through the drain outlet(3), the waste liquid can be reclaimed if necessary.
Click to Watch Working Principle 


Specification

Sub-series DFX11            DFX22        DFX34            DFX75            DFX100            DFX136
Filter Area(㎡) 0.11               0.22             0.34                 0.75                 1.0                 1.36
Volume(L) ~16               ~30              ~50                ~145              ~195                ~320
Inlet&Outlet Size DN40-DN50  DN50-DN80  DN50-DN100  DN65-DN100  DN80-DN125  DN100-DN150
Drain Size DN40            DN40             DN50              DN50              DN50                DN50
Applicapable Liquid  water and viscous liquids(<800,000cps), impurity<1000ppm
Filtration Degree 50-500μm
Standard Design Pressure 1.0MPa, high design pressure available
Design Temperature  0-200℃(depend on the seal material)
Cleaning Differential Pressure  0.05MPa
Differential Pressure Instrument Differential pressure transmitter(DPT)/ Differential Pressure Switch(DPS)
Gear Motor 180W, three phase, 380V, protection class IP55, worm reduction gear
Inlet and Outlet Standard Flange, HG20592-2009(standard), HG20615-2009(ANSI B16.5 Compatible);DIN11851
Filter Element Type  V-SLOT slotted metal filter element, 316L material
Housing Wet Part Material 304/316L/CS
Piston Material 316L
Scraping Blade Material  PTFE
Housing Seal Material  NBR丁/VITON(FKM)
Pistion Seal Material NBR/PU/VITON
Discharging Valve Pneumatic ball valve, protection class IP65
Supply Facility Requirement  380V AC,0.4-0.6MPa clean and dry compressed air

Filters on Jobsites

Applicable Liquid Types: wax, kerosene,monomer, polymer, citric acid, fermented broth, cosmetics, silicon solution, soap, sorbitol, steriodsugar, wet end additives, adhesives, inks, lubricating oils, coatings, resin, rubber, ethanol, miscella,diesel, etc.

1. PVC Adhesive Filtration

2. Hot Melt Adhesive Filtration

 
3.Lubricating Grease Filtration 4. Calcium Carbonate Filtration



Additional Information

 DFX Filter is equiped with the top quality V-SLOT slotted precision metal filter element with the following advantages:

Filtration ratings range from 50µm to 500µm
Accurate slot width with deviation less than 5µm
316L screen material, excellent corrosion resistance
V shape slot, rarely clogged, long time stable flowrate
Smooth outside surface, easy to scrape clean, slow scraping blade abrasion
Capable of filtration of difficult impurities like oil mud, soft particles, ect.
Special surface harden treatment, greatly increase the service life
Heavy duty structure, no slot deformation when pressure drop rising
Suffer the high pressure from both forward and reverse direction


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